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Batteries designed for forklifts are sold in terms of amp-hour capacity, connector location, physical size and voltage. The lift truck nameplate will state the right amp-hour capacity, lift truck voltage, and least battery weight. The forklift Operating Manual would likewise have the proper battery specifications meant for the lift truck.
There are two base kinds of electric forklift batteries: Sealed or Flooded. The "maintenance free" sealed battery also known as VRLA does not require any extra water. Sealed batteries however utilize a chemical reaction so as to maintain correct fluid level all through the life of the battery. A flooded battery requires water to be added frequently to be able to ensure the correct electrolyte level within the battery.
Nearly all lift trucks could accommodate a lot of various sizes of battery. If choosing the battery, it should be chosen in order to fit within the measurements of the battery compartment. Most battery companies can supply a battery listing of appropriate sizes that are recommended for your particular forklift.
With an electric forklift, the battery is used as the truck counterweight and the forklift capacity is dependent on the battery being a specific least weight. Follow the details specified on the lift truck nameplate to be able to ensure you are using a battery which meets least weight specified.
Battery chargers should be exactly matched to the specific battery that is being charged. It is vital to be able to guarantee the charger has sufficient amp-hour capacity to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery to be able to ensure the most effective charging. Previous to starting the charging cycle, make positive the battery is first connected to the charger. Always verify the battery information like for example the battery weight, voltage and amp-hour capacity with the details supplied on the battery nameplate.
Always make sure whenever charging a battery that the correct kind of charger is being utilized. The majority of newer charging equipments could be used to safely charge all types of batteries and will be labeled to accept all batteries. Utilizing an older charger, for example to charge only flooded batteries could be unsafe if utilized for sealed batteries and damage to both battery and charger would happen. It is essential to initially check the instruction plate on the charger in order to make sure it could accept the kind of battery you wish to charge.
For flooded batteries, it is significant to just add the necessary requirements of water as soon as the battery has been charged. This habit would stop the spattering of electrolyte out of the battery while it is being charged.
Some guidelines utilized for improving the life of a battery consist of: always keep the battery clean regardless of type and for flooded batteries particularly, keep their fluid levels topped up. Another general rule is to charge the battery and allow it rest for an 8 hour period prior to using. Utilize an "equalizing" charge every 5th charge to be able to keep all the cells renewed at the same voltage. Do not discharge the battery lower than 80% of battery amp-hour capacity prior to recharging.
Electric forklifts can be equipped along with various gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm to give notice once the battery has been discharged to a present level. There are other straightforward gas gauge meters existing also. Using those monitoring gadgets will help prevent truck and battery damage from severely discharging the battery throughout use.